Men's and women's essentials tiers — target retail bands, garment slots, and the cost rationale that backs greenlighting prototype runs.
Six garment slots covering the core wardrobe — shirt, trouser, vest, knitwear, coat, headwear. Each priced against American mill sourcing costs and a 60–65% gross margin target.
Six garment slots in women's proportions and cuts — same American mills, same construction standards, same margin structure. Development tracks the men's tier with one shared SKU.
Three factors set the floor and the ceiling. Understanding them is how the team sizes proto spend without guessing.
Sourcing from Conestoga Woolen Co., American Woolen Co., and Cone Mills carries a significant raw material premium over offshore alternatives — typically 3–4× per yard. This is intentional. The floor isn't a constraint to minimize; it's the baseline that defines Quillon's position. A field shirt below $275 retail would require either cheaper fabric or unacceptable margin compression. The $85 cap floor and the $545 coat ceiling reflect what domestic mill costs actually look like at a 25–50 piece proto run volume.
Each essentials proto run is budgeted at 25 pieces minimum. At that volume, fixed costs — pattern work, grading, cut-shop setup, labeling — amortize across fewer units and push the effective per-unit cost up by 20–35% versus a production run. The target retail bands are set wide enough ($50 spread) to absorb that variance without repricing between proto and production. Any slot where the proto unit cost would require retail above the target band ceiling is flagged for volume review before greenlighting.
Direct-to-consumer small-batch production requires higher gross margin than wholesale-volume brands — there's no retailer markup to absorb overhead. Quillon targets 60–65% gross margin on all essentials SKUs. Below 60%, the economics don't support the quality standards or the pace of proto development. Above 65% at current volumes would suggest pricing that outpaces the value proposition. Every retail price in this reference is back-calculated from that target against known landed cost ranges per garment slot.